Ops Excellence: Killing Jugaad to Scale Beyond $10M

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Key Takeaways

  • Jugaad is a symptom of systemic trust deficits. It thrives where entrepreneurs don’t trust regulations, supply chains, or even their own employees to follow a process. Killing jugaad is less about adopting software and more about building institutional trust, both internally and externally.
  • The $10M ceiling is not a financial barrier, but an operational complexity limit. Jugaad allows a founder to manage complexity up to a certain point of personal oversight. Beyond this, it creates chaos, not efficiency, actively repelling the institutional capital required for the next phase of growth.
  • Standard Operating Procedures (SOPs) are not bureaucratic overhead; they are valuable, de-risking assets. For an investor evaluating a Nepali SME, a well-documented SOP for a critical function is a more bankable asset than the “star employee” who performs it, as it makes success repeatable and scalable.

Introduction

In the folklore of Nepali business, we lionize the founder who builds an empire from nothing. This archetypal hero, with a mobile phone in one hand and a web of personal contacts in the other, navigates labyrinthine bureaucracy and supply chain chaos with a uniquely South Asian brand of inventive improvisation: jugaad. This mentality—a mix of street-smart resourcefulness and a “get it done” attitude—is the lifeblood of the Nepali startup. It patches leaky roofs, sources scarce materials, and placates angry clients. It is the engine of survival that powers a business from an idea to its first million dollars in revenue.

Herein lies the great paradox of Nepali enterprise. The very cultural trait that fuels a company’s birth becomes the poison that stunts its growth. As a successful Small and Medium Enterprise (SME) approaches the elusive $10 million (approx. NPR 1.3 billion) revenue threshold, the logic of business fundamentally shifts. The game is no longer about survival; it’s about scale. And scale is allergic to jugaad. The improvisational, person-dependent success model that works for a ten-person team becomes toxic for a hundred-person organization seeking institutional capital.

This article deconstructs this critical cultural bottleneck. We will explore why the jugaad mindset, celebrated in startup culture, creates unmanageable complexity and risk as a business matures. More importantly, we provide a strategic framework for transitioning from a company dependent on heroic individuals to one built on resilient, process-dependent systems. For Nepal’s most ambitious entrepreneurs, learning to “kill” their reliance on jugaad is not just about operational excellence; it’s the non-negotiable price of admission to the world of scalable enterprise and institutional investment.

The Tyranny of the Indispensable Founder

The early-stage success of many Nepali SMEs is built on the founder’s sheer force of will. They are the chief salesperson, the lead negotiator, the primary troubleshooter, and the final quality inspector. This centralization is effective when the business is small enough to fit within the founder’s cognitive and physical bandwidth. The problem arises when this model isn’t a temporary phase but becomes the company’s permanent operating system. The indispensable founder, once the company’s greatest asset, calcifies into its primary liability—a phenomenon economists call “Key Person Risk.”

In the context of Nepal, Key Person Risk is the systemic vulnerability a business faces when too much operational knowledge, critical relationships, and decision-making authority reside in a single individual. An institutional investor, like a private equity fund or a foreign strategic partner, views this not as a sign of a talented leader, but as a catastrophic single point of failure. What happens if the founder gets sick, leaves, or simply gets overwhelmed? The business grinds to a halt. The valuation of such a company is inherently fragile because the investor is not buying a business; they are renting the founder’s expertise. This is a bet on a person, not on an enterprise, and serious capital avoids such gambles.

This “Founder’s Trap” manifests in several ways. The business’s “absorptive capacity”—its ability to effectively use new capital, talent, or technology—is severely limited. If a new NPR 100 million production line requires a complex new workflow, but only the founder can design and implement it, the investment’s ROI is throttled by their limited time. If every new hire above a certain level must be personally vetted and onboarded by the founder, growth is capped by their interview schedule. This is common in many Nepali family businesses, where formal processes are often perceived, subconsciously or otherwise, as a challenge to the paterfamilias’ authority. Delegating a key financial decision isn’t just a matter of trust; it’s seen as a dilution of power.

The jugaad mindset reinforces this centralization. Because solutions are improvised rather than systemized, they remain as tacit knowledge in the founder’s head. He knows which customs agent to call to clear a shipment quickly, or the specific way to jiggle a machine part to make it work. This knowledge is never codified. Therefore, it cannot be transferred, taught, or scaled. The team learns to bring every non-standard problem to the founder, creating a vicious cycle of dependency that keeps the leader perpetually trapped in day-to-day firefighting, unable to focus on long-term strategy. The company can grow, but only as far as the founder’s reach.

Why Jugaad Becomes Toxic at Scale

While jugaad is a potent survival tool, it is an abysmal scaling strategy. Its ad-hoc nature introduces variability, hidden costs, and operational friction that are manageable at low volumes but become crippling as the organization grows. The transition from a small, agile team to a structured enterprise reveals the toxicity of relying on improvisation as a core competency.

First, jugaad is the enemy of consistent quality and predictable customer experience. A quick fix might solve a production issue today, but it results in a slightly different product tomorrow. The resourceful employee who uses a clever workaround to meet a deadline might delight a single client, but the next client, served by a different employee, receives a different standard of service. For a startup serving its first 100 customers, this inconsistency is often forgiven as part of the charm of a new venture. But for an SME aiming to serve 100,000 customers, this variability is fatal. Brands like Coca-Cola or Apple command premium prices not just for their product, but for their promise of absolute consistency, whether you buy it in Kathmandu or New York. This is a promise that can only be delivered through rigid process discipline, the philosophical opposite of jugaad.

Second, jugaad creates a mountain of hidden operational costs, analogous to “technical debt” in software development. A quick, suboptimal fix (the jugaad) creates future work. The machine part that was patched with wire instead of being properly replaced will fail again. The inventory that was manually counted because the software was too complex to learn will lead to stockouts and lost sales. The time spent by senior management repeatedly solving the same low-level problems is a colossal waste of the company’s most expensive resource. These costs are rarely tracked on a standard profit and loss statement, but they silently erode margins. As volume scales, these small, recurring inefficiencies compound, turning a seemingly profitable operation into a cash-burning machine.

Third, and perhaps most critically, a jugaad-driven culture makes it impossible to effectively train and delegate. You cannot write a manual for “how to be clever under pressure.” It is an intuitive skill, not a transferable one. A scaling business needs to hire dozens, if not hundreds, of employees. The goal is not to hire 100 geniuses who can reinvent the wheel every day. The goal is to build a system that allows ordinary, well-trained employees to deliver extraordinary, consistent results. Without standardized processes, every new hire is on their own, leading to a lengthy and inconsistent ramp-up period. Nepali businesses often lament the lack of skilled labor, but frequently the problem is internal: a lack of robust systems to onboard, train, and empower the talent that is available. Companies blame the labor market for a problem that lies in their own operational DNA.

Building the ‘Process-as-Asset’ Flywheel

The transition away from jugaad is not about becoming a rigid, soulless bureaucracy overnight. It’s a strategic, phased journey of transforming unwritten intuitions into documented, valuable company assets. This process turns the founder from Chief Firefighter into Chief Architect, building a machine that runs without their constant intervention. The framework for this transition involves four deliberate stages.

Stage 1: Document the Jugaad. The first step is not to eliminate improvisation but to study it. For one month, the leadership team should act as anthropologists within their own company. Where is jugaad being applied most often? What are the recurring problems that trigger these workarounds? Shadow the “star employee”—the one who always knows how to fix things—and document their exact steps. This raw observation is the foundation of your first Standard Operating Procedures (SOPs). The goal is to externalize the tacit knowledge trapped in people’s heads and put it onto paper or a shared document. This act of documentation itself begins the cultural shift.

Stage 2: Standardize the Critical 80%. Don’t try to boil the ocean. Apply the Pareto Principle: identify the 20% of your operations that create 80% of your value or pose 80% of your risk. These are the processes to standardize first. For a manufacturing firm, this might be the quality control checklist at the end of the production line. For a software company, it’s the customer support ticket resolution process. For a hospitality business, it’s the check-in and room cleaning procedure. By focusing on these high-impact areas, you get the most significant returns on your process-building efforts while still leaving room for flexibility and improvisation in less critical functions.

Stage 3: Digitize and Create Data Trails. Once a process is standardized, it can be digitized to enforce compliance and generate data. Digitization doesn’t need to mean a multi-million-rupee Enterprise Resource Planning (ERP) system. It can start simple. Replace order-taking via WhatsApp messages with a standardized Google Form. Manage project tasks on a simple Trello or Asana board instead of through verbal updates. Use a shared spreadsheet for inventory tracking instead of a physical ledger. The key is not the sophistication of the tool, but the outcome: it forces the process to be followed and creates a digital trail. This data is the raw material for future optimization and provides the transparency that institutional investors demand.

Stage 4: Institutionalize Feedback and Improvement. An SOP should not be a stone tablet delivered from on high. It must be a living document. Create a formal, easy-to-use channel for employees on the front lines to suggest improvements to existing processes. This is crucial for two reasons. First, it ensures the processes evolve and don’t become outdated. Second, it empowers employees and transforms the culture from one of “follow the boss’s orders” to one of “collectively improve the system.” This creates a powerful flywheel: better processes lead to better outcomes, which encourages more suggestions for improvement. This is a journey seen in Bangladesh’s Ready-Made Garment (RMG) sector, which scaled to a $40 billion industry not through jugaad, but by meticulously adopting and refining process-driven systems like lean manufacturing to meet the exacting standards of global brands. They proved that operational excellence is the key to unlocking world-class scale.

The Strategic Outlook

The future of Nepal’s economy will be shaped by the ability of its SMEs to navigate the chasm between startup ingenuity and scalable enterprise. Companies that fail to institutionalize their operations—that fail to “kill” their dependence on jugaad—will inevitably collide with a hard revenue ceiling. They may remain profitable lifestyle businesses for their founders, but they will be structurally incapable of absorbing growth capital and will remain invisible to the private equity and venture capital funds that are critical for powering exponential growth.

Two distinct scenarios will likely emerge. The first is the “Stagnation Scenario,” where the majority of Nepali SMEs remain trapped in the founder-dependent model. This leads to a “hollowed-out middle” in the economy: a plethora of small businesses and a few large, established conglomerates, but a scarcity of dynamic, high-growth mid-sized companies. This scenario constrains job creation, limits innovation, and makes the economy overly dependent on a handful of large players. The second, more optimistic path is the “Breakout Scenario.” In this future, a new vanguard of entrepreneurs, perhaps educated abroad or deeply exposed to global best practices, build companies that are “process-first” from an early stage. They successfully attract Nepal’s first major growth equity deals, creating powerful demonstration effects that ripple through the entire ecosystem. Their success redefines what it means to be a “successful founder”—shifting the icon from the frantic problem-solver to the deliberate system-builder. This would trigger a wider, market-led push towards operational formalization.

For policymakers, this implies a necessary shift in focus. The mantra of “access to finance” is incomplete. The bigger challenge is “readiness for finance.” Instead of simply providing subsidized loans, government bodies and industry associations like the FNCCI should champion and subsidize programs focused on operational excellence: lean management training, ISO certification consulting, and workshops on building effective SOPs. The goal should be to build a pipeline of companies that are not just seeking capital, but are operationally prepared to absorb it effectively.

The Hard Truth is this: The single greatest obstacle to eradicating a toxic reliance on jugaad is the founder’s own ego. The very identity of being the hero, the indispensable rainmaker who can solve any problem with a phone call, is intoxicating. Letting go of this role requires a profound psychological shift. The leader must learn to derive satisfaction not from personally doing the work, but from building, refining, and trusting the machine that does the work. It is the transition from being a brilliant musician to being a masterful conductor. Without this deeply personal transformation at the very top, no amount of software, consulting, or capital can save a company from the tyranny of its own origins.

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Alpha Business Media
A publishing and analytical center specializing in the economy and business of Nepal. Our expertise includes: economic analysis, financial forecasts, market trends, and corporate strategies. All publications are based on an objective, data-driven approach and serve as a primary source of verified information for investors, executives, and entrepreneurs.

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